Titanium diboride (TiB<sub>2</sub>) is an extremely hard ceramic which has excellent heat conductivity, oxidation stability and wear resistance. TiB<sub>2</sub> is also a reasonable electrical conductor, so it can be used as a cathode material in aluminium smelting and can be shaped by electrical discharge machining.

Physical properties

TiB<sub>2</sub> shares some properties with boron carbide and titanium carbide, but many of its properties are superior to those two.

Exceptional hardness at extreme temperature

  • 2nd hardest material at 3000°C (diamond)
  • 3rd hardest material at 2800°C (cBN)
  • 4th hardest material at 2100°C (B<sub>4</sub>C)
  • 5th hardest material at 1000°C (B<sub>6</sub>O)

Advantages over other borides

  • Highest boride elastic modulus
  • Highest boride fracture toughness
  • Highest boride compressive strength
  • 3rd highest boride melting point (3230 °C) (HfB<sub>2</sub>)

Other advantages

  • High thermal conductivity (60-120 W/(m K)),
  • High electrical conductivity (~10<sup>5</sup> S/cm)

Drawbacks

  • Difficult to mold due to high melting temperature
  • Difficult to sinter due to the high covalent bonding
  • Limited to pressing to small Monolithic pieces using of spark plasma sintering

Chemical properties

With respect to chemical stability, TiB<sub>2</sub> is more stable in contact with pure iron than tungsten carbide or silicon nitride.

The first synthesis route (1), however, cannot produce nanosized powders. Nanocrystalline (5–100&nbsp;nm) TiB<sub>2</sub> was synthesized using the reaction (2) or the following techniques:

  • Solution phase reaction of NaBH<sub>4</sub> and TiCl<sub>4</sub>, followed by annealing the amorphous precursor obtained at 900–1100&nbsp;°C.
  • Mechanical alloying of a mixture of elemental Ti and B powders.
  • Self-propagating high-temperature synthesis process involving addition of varying amounts of NaCl.
  • Milling assisted self-propagating high-temperature synthesis (MA-SHS).
  • Solvothermal reaction in benzene of metallic sodium with amorphous boron powder and TiCl<sub>4</sub> at 400&nbsp;°C:

::TiCl<sub>4</sub> + 2 B + 4 Na → TiB<sub>2</sub> + 4 NaCl

Many TiB<sub>2</sub> applications are inhibited by economic factors, particularly the costs of densifying a high melting point material - the melting point is about 2970&nbsp;°C, and, thanks to a layer of titanium dioxide that forms on the surface of the particles of a powder, it is very resistant to sintering. Admixture of about 10% silicon nitride facilitates the sintering, though sintering without silicon nitride has been demonstrated as well.

TiB<sub>2</sub> is extensively used for evaporation boats for vapour coating of aluminium. It is an attractive material for the aluminium industry as an inoculant to refine the grain size when casting aluminium alloys, because of its wettability by and low solubility in molten aluminium and good electrical conductivity.

Thin films of TiB<sub>2</sub> can be used to provide wear and corrosion resistance to a cheap and/or tough substrate.

References

Compare

  • Magnesium diboride

See also

  • Boride
  • Diboride
  • Titanium carbide
  • Cermet
  • Sintering
  • Hot pressing