A chemical accident, also commonly known as a chemical leak is the unintentional release of one or more hazardous chemicals, which could harm human health and the environment. Such events include fires, explosions, and release of toxic materials that may cause people illness, injury, or disability. Chemical accidents can be caused for example by natural disasters, human error, or deliberate acts for personal gain. Chemical accidents are generally understood to be industrial-scale ones, often with important offsite consequences. Unintended exposure to chemicals that occur at smaller work sites, as well as in private premises during everyday activities are usually not referred to as chemical accidents.
Process safety is the engineering discipline dealing with chemical accident hazards understanding and management. Process safety's scope extends however to fires and explosions from hazardous materials generally not referred to as 'chemicals', such as refined and unrefined hydrocarbon mixtures.
Frequency
United States
Chemical accidents are relatively common in the United States, with a significant accident occurring on average multiple times per week. Most chemical accidents never make national headline news. American chemical industry public relations professionals claim that such accidents are becoming less frequent but the U.S. Environmental Protection Agency states that they are increasing in frequency, with higher average annual rates of population evacuations and of people needing medical treatment resulting from chemical accidents. Texas is the leading U.S. state in chemical accidents. According to a November 2023 study by Coming Clean and the Environmental Justice Health Alliance for Chemical Policy Reform, more than 40 died between 2021 to 2023 s a result of hazardous chemical incidents in the U.S.
The United Kingdom responds to around 1,000 chemical incidents per year, the majority of these were relatively short-lived fires. Majority of the large-scale incidents occurred at industrial, commercial, and agricultural sites. These large-scale fires do cause significant amounts of damage however the after math can be worse by releasing toxic smoke, asbestos, and other potential hazards chemicals. Many of the UK's chemical hazard analysis and statistics are funded by the HPRUs or the health protection research units. The areas most affected in China are those with low GDP such as Shandong, Tianjin, Jiangsu, and Hebei Provinces. Out of the providences precisely mentioned from 2016 to 2021 chemical accident and casualties have been an upward trend. The accident was caused by a faulty valve that let the water into the tank. It happened when approximately 2,750 tons of ammonium nitrate inside a warehouse at the port exploded.
Tianjin Explosions
thumb|Buildings damaged in the aftermath of the Tianjin explosions
Two chemical explosions occurred in a warehouse at a port in Tianjin, China which contained flammable chemicals such as calcium carbide. Chinese officials have still yet to identify the direct cause of the explosion however officials have stated the likely cause is that the calcium carbide mixed with water and an explosion occurred. The explosion was the equivalent to three tons of TNT where the second explosion had the power of 21 tons of TNT. The explosion destroyed a significant portion of the surrounding port, tossing shipping containers. 720 people were taken to the hospital and out of the 720, 60 were critically injured. The people living in the surrounding area had to evacuate their homes and were moved to local schools.
United States
In the United States, concern about chemical accidents after the Bhopal disaster led to the passage of the 1986 Emergency Planning and Community Right-to-Know Act. The EPCRA requires local emergency planning efforts throughout the country, including emergency notifications. The law also requires companies to make publicly available information about their storage of toxic chemicals. Based on such information, citizens can identify the vulnerable zones in which severe toxic releases could cause harm or even in some cases death.
Alongside the EPCRA two other government regulations were formed the Process Safety Management and the Risk Management Plans. These agencies help with the control and management of chemical accidents however the differ slightly from each other. PSM focuses on protecting workers and employees that can potentially be exposed and is run by OSHA. The RMP focuses on the outside community and environment and is controlled by the EPA.
In 1990 the Chemical Safety and Hazard Investigation Board (CSB) was established by Congress, though it did not become operational until 1998. The Board's mission is to determine the root causes of chemical accidents and issue safety recommendations to prevent future chemical accidents. Note that the CSB does not issue fines or citations since the Congress designed the agency to be non-regulatory. It also organizes workshops on a number of issues related to preparing for, preventing, and responding to chemical accidents.
United Nations
To prevent Chemical Accidents around the Globe the United Nations has put forth many regulatory and precautionary action thru their environmental protection branch. They have put forth the process of CAPP, Chemical Action Prevention and Preparedness. The three main goals of CAPP are to increase countries' understanding of chemical accidents, Increase the capabilities of environmental agencies in other countries, and help countries develop their own CAPP programs.
United Kingdom
The United Kingdom has one agency specializing in chemical exposures the UKHSA, their priority is to identify and strengthen capabilities relating to chemical exposures. The UKHSA has two tools the NSRA, National Security Risk Assessment and the NRR, National Risk Register both these agencies identify chemical hazards and risk which helps inform the UKHSA.